Feasibility of New Solid Aluminum Manufacturing Process? - MacRumorsOpen MenuShow RoundupsShow Forums menuVisit ForumsOpen Sidebar
Skip to Content

Feasibility of New Solid Aluminum Manufacturing Process?

Businessweek spoke to some experts about the feasibility of the rumors that Apple will be introducing a new manufacturing process and bringing notebook manufacturing in-house.

iSuppli analyst Kevin Keller believes that while short term costs would rise, there could be a savings over time:

"If you're working with one single unit of metal, you're reducing a lot of the materials costs and also a lot of labor time on assembly"

If true, the results could "be unlike anything else on the market in appearance and design" with elimination of screws and seams. Still, it's unclear if Apple could overcome the fact that such a process is quite time-intensive, and scale it enough for laptop production.

As well, the possibility of Apple investing in its own factories to assemble notebooks is seen as a very expensive and risky move and there appears to be no current evidence that Apple has embarked on such a project.

"I'd be shocked if they started doing any of their own assembly," says Andy Hargreaves of Pacific Crest Securities in Portland, Ore. "That's the kind of drastic step that would hurt profits. I'm just not sure what the advantages would be."

Meanwhile, CNet's Adam Richardson, an industrial designer, dismisses some of the rumors claiming that Apple has been using both laser and waterjet methods for quite sometime. He reports that the process described by 9to5mac as applied to a notebook-sized device would be much more expensive than traditional manufacturing and feels it's "unlikely that it will literally be a hollowed out block of aluminum".

Related Forum: MacBook Neo

Popular Stories

iOS 27 Next to iPhone

Here's When iOS 27 Rolls Out Today in Every Time Zone [Update: It's Out]

Sunday September 13, 2026 3:00 am PDT by
Update 10:04 a.m.: iOS 27 is rolling out now, though it may take a bit for all users to see it, so keep checking! Apple is about to release iOS 27, which will finally deliver more advanced Siri AI capabilities as well as a variety of other refinements, improvements, and new features to iPhones. It's Apple's biggest software update of the year, and Apple announced at Wednesday's iPhone event...
iOS 27 Icon iPhone

iOS 27 Available Now With These 8 New Features

Monday September 14, 2026 9:00 am PDT by
Update — 10 a.m. Pacific Time: Apple has released iOS 27. During its iPhone 18 Pro and iPhone Duo event last week, Apple announced that iOS 27 will be released widely on Monday, September 14. iOS 27 should be available around 10 a.m. Pacific Time / 1 p.m. Eastern Time today via the Settings app, under General → Software Update. Below, we have highlighted eight new features and...
Apple iCloud Plus expansion hero

iCloud+ Now Includes Apple TV, Apple Arcade, and Curated Apple Music Stations in Over 100 Countries

Tuesday September 15, 2026 1:43 am PDT by
Apple today announced a new subscription initiative that turns paid iCloud+ subscriptions into a broader services bundle in more than 100 countries. In select countries, Apple says every paid iCloud+ plan, including the cheapest 50GB tier, now includes Apple TV and Apple Arcade "at no additional cost," while family sharing extends the storage, TV and Arcade access to up to five people....